Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Remove the seat, turn the ignition key and flip the starter switch on. Exterior & Interior FeaturesV. If you can deal with these minor issues, Yamaha Rhino 660 is a fantastic choice for you. Always adjust the shock absorbers on the left and right side to the same setting. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. Read on to learn more about most common problems with Yamaha Rhino 660. But the passenger compartment does have its draw backs. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. It contains important safety information. If youve ever had your Yamaha Rhino 660 stall on you unexpectedly, you know how frustrating it can be. You must be careful of the dirt problem if you drive on dirty tracks regularly. Starting a cold engine requires a richer air-fuel mixture. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Wearing the seat belt improperly. Never remove any labels from your vehicle. Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. NOTE: A NOTE provides key information to make procedures easier or clearer. 2005 Rhino 660 Hunter YXR66FAHT Unplug the neutral switch and check whats the problem. Bad gas cap seal 5. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. 4.Position the shoulder belt over your shoulder and across your chest. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. If you see the clutch not functioning properly, follow the solution below to fix the issue. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. Save my name, email, and website in this browser for the next time I comment. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. The power mill has a piston displacement of 660 c3. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. In the meantime, check the oil level regularly and top up as needed. Always go slowly and be extra careful when operating on unfamiliar terrain. The maximum speed for the vehicle is around 35 miles per hour. Yet, we decided to talk about it just for awareness. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. Unhook the latches, and then lower the tailgate. Most users of the vehicle are satisfied with its performance. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. LOCATE AND READ THE OWNERS MANUAL. Read moreabout us here. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. You may not get good enough speed while driving. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. Hence, identifying the cause of this problem is the challenging part. I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . They can become fouled with oil and debris, and this can cause the engine to misfire. The key can be removed in this position. The UTV is a unique 4 x 4 side-by-side model. If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. If the stator is damaged, it will need to be replaced. You may think that the light is damaged and need replacement. Love enjoying my work and my blog. Set the switch to OFF to turn off all the lights. 1984-1988 Yamaha Badger 80 Repair Manual. 2008 Rhino 700 FI Special Edition II YXR70FSP2X 2006 YXR45FAV Rhino 450 4WD To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. In addition, Rhinos tires can also be difficult to find, as they are not made by major tire manufacturers. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. Continuous use while the light is on may cause damage to the engine. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Place the tailgate in the original position, and then hook the latches. Always be especially cautious on these kinds of terrain. Look down the throttle body and pull the filter if you find yourself in such an environment. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Then, if you ask What about these issues? Well, all these issues may not be apparent in your case. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. If you have a bad clutch that you need to replace, its going to cost you somewhere in the ballpark of $600 for an entire clutch kit. Users have been satisfied with how the Yamaha Rhino performs in tough situations. Then check it with a voltmeter to see if the battery is alright. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. Practice turning at slow speeds before attempting to turn at faster speeds. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Every day after you return home with your Yamaha Rhino, clean it properly. One of the most common problems with Rhino 660 engines is overheating. Coolant temperature and electrical circuit are OK. Go ahead with riding. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. If necessary, use the brakes gradually to help you go slowly. WHAT CAN HAPPEN. Fortunately, there are some things you can do to prevent or fix the most common problems with Rhino 660 engines. https://www.youtube.com/channel/UCm_eZMQ2a4mx-mNbYL09D9g?sub_confirmation=1Need a Quality multimeter at a great price? On bumpy hill roads, it may provide a bulky riding experience. Test your brakes after leaving water. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. This vehicle is designed and manufactured for off-road use only. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. The idle problem happens to the reconditioned Yamaha Rhino 660. One possible remedy to this problem is increasing the size of your UTV tires. Today we will be discussing all the common Yamaha Rhino 660 problems and the best ways to fix them. Always check terrain carefully before going down hills. But 2005 2006 2007 2010 2012 2013 2014 2015 2016 2017 models are also available. The solution to this problem is easy. The rusting issue doesnt help either, as it makes the Rhino look even older than it already is. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. He has owned a Jeep for the better part of two decades and enjoys exploring the great outdoors. That should solve the engine issues. 2007 YXR66FHW Rhino 660 Hunter HardwoodS HD Camo But it may die during driving, and you will find it troublesome to restart. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. Free repair manual for Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Remember that wet brakes may have reduced stopping ability. Either way, its important to be aware of this potential issue so that you can be prepared if your Rhino does decide to stall on you. To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. How to install a starter solenoid on a 660 yamaha rhino. Passenger and cargo can affect vehicle handling. Others are copying or just catching up. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. 1. Always be alert to changing terrain conditions when driving the vehicle. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. Always check that the accelerator pedal returns normally before starting the engine. This could cause an accident. Top-heavy loads increase the risk of overturn. 2005 Rhino 660 660 YXR66FAT This liquid/oil-cooled, However, we havent heard of any engine problems with the latest versions of the. A sudden shut down of the engine is the main sign of this problem. Never hold onto the enclosure except when using the handgrip inside the enclosure. Only a few people face this problem in their Yamaha. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. When the differential gear is locked, the differential gear lock indicator light will come on. Never go down a hill at high speed. Never exceed the stated load capacity. Check the laws and regulations in force before choosing where to operate this vehicle. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. The consent submitted will only be used for data processing originating from this website. why would my 2009 yamaha rhino not charging seems like ever time i ride it my battery goes dead - Yamaha 2009 Rhino 700 FI Auto 4x4 question . The electric starter is engaged by turning and holding the key in this position. Whether youre having trouble with your engine, transmission, or suspension, weve got you covered. Solution: Start by checking the piston slap. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. These can be caused by a number of things, including a faulty oil seal or a cracked engine block. Manage Settings With 11 inches of ground clearance, youll get the best underbelly protection. Practice turning at slow speeds before attempting to turn at faster speeds. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. All manuals should have a table of contents. Why Is My Car Jerking When I Give It Gas? Never give a ride to a passenger who is too small to reach and hold the handgrip on the enclosure. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Always turn off the engine when refueling. Start by checking the piston slap. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. First, clean your vehicle properly. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Hopefully, this will fix his problem though we are not 100% sure. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. And when this damage occurs, it can cost a lot of money to repair or replace the parts. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. To troubleshoot this problem, some may go through the user manual. Cut the area with a wirecutter. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. Yamaha rhino fuel issue. A user was confused about whether he should choose an Arctic Cat or a Rhino. But that was not the reason. About Yamaha Some manuals contain both. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. So, I changed the crankshaft and the piston rod.. The engine may overheat if the vehicle is overloaded. I'm good at my work, and people often come to me for advice. If this should happen, remove the battery and recharge it. Use engine braking to help you go slowly. Trailer towing equipment can be obtained at a Yamaha dealer. Always keep both hands on the steering wheel when driving. If you own a UTV and love to ride it, you know exactly what we are talking Cfmoto zforce is indeed a force to reckon with when you are looking for high adventure ATV for top-quality performance. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. 2007 YXR66FSEW Rhino 660 4WD Special Edition The amount of fuel in the fuel tank can be checked through the fuel level check window. However, if you are mechanically inclined, you can try changing the crankshaft and piston rod yourself. While theres no guaranteed fix, most of the time the problem can be resolved by cleaning the carburetor or changing the spark plug. After going through deep research, all find positive reviews of the Yamaha Rhino 660. Vacuum line cracked or fallen off (pressure to fuel tank, pump, etc.) This number can be used for ordering a new key. Bad or old fuel 2. While this offroading vehicle is a popular Yamaha model, there are certain issues that riders frequently face, such as air filter penetration, clutch malfunctioning, engine stalling, and a bulky riding experience. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. A rider shared his experience with us. Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. 15K views 4 years ago Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. Required fields are marked *. Your email address will not be published. Push the cargo bed release lever down, and then slowly lift up the cargo bed until it stops. One of the most common problems with Rhino 660 engines is overheating. Users say the Rhino 660 is prone to sucking dust. This may fix the problem, but it is not guaranteed. These are some problems that most off-road utility vehicle owners face. Gasoline can catch fire and you could be burned. Because the air filter in this vehicle isnt very high-quality, it doesnt work well in terms of keeping out dirt, dust, and other debris from the engine. Check the operation of the accelerator pedal before you start the engine. However, the shaft is always not available to buy in online stores. Avoid hills and rough terrain. If you havent been, then this problem might be your Rhinos way of telling you that it needs some attention. Riding too fast while the vehicle is in 4WD-LOCK. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. They contain important information for safe and proper operation of your vehicle. (400lb). Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! 2006 YXR66FASEV Rhino 660 4WD Special Edition The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. Now, remove the case and see its condition. Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. Your email address will not be published. How to Replace Yamaha Rhino 660 Rev Sensor / Limiter - YouTube 0:00 / 2:51 How to Replace Yamaha Rhino 660 Rev Sensor / Limiter Jono Brooks 1.28K subscribers Subscribe 58K views 4. Open to all Grizzly models including 700, 660, 600, 350, and 125. Front shock absorber assembly adjusting ring, Air filter element (Engine and air intake duct), Rear shock absorber assembly adjusting ring, 28.On-Command four-wheel drive and differential gear lock switches. The Yamaha Rhino 660 is a utility vehicle produced by the Japanese company Yamaha Motor Corporation. Written manuals may also be purchased. An example of data being processed may be a unique identifier stored in a cookie. Be sure the seat belt is close-fitting across your hips and chest and is latched securely. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. The stock tires vary by trim, being either Maxxis or Goodyear brand. WHAT CAN HAPPEN. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. The solution is simple: clean the clutches and add some grease. In this blog post, well discuss the most common problems owners face and how to fix them. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. Do not attempt turns on steep inclines. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. Never turn at excessive speed. After restarting, make sure that the light is out. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. Go as slowly as possible. Its a fully automatic CVT transmission, with drive shafts supplying power to the wheels. For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. We have found some common problems with Yamaha Rhino 660 that should be addressed before purchasing. Gasoline is poisonous and can cause injuries. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. He owns a Yamaha Rhino 660 and he said I was riding with my Rhino probably at 40 mph for about 40 minutes. I'm Jason and in my blog, I nearly talk about everything about UTVs. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Congratulations on your purchase of the Yamaha YXR660FA. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Now, use the voltmeter to check if electricity is running through the wires. But if they get inside the vehicle, that can be problematic. Be sure cargo is secured so that it cannot move around during operation. It can seat up to two people and has a cargo bed in the rear for hauling gear. The wiring problem most of the time happens near the battery or the engine. I enjoy nothing more than helping people keep their vehicles running smoothly - it's what makes me happy. For a totally stock model still in good shape, the Yamaha Rhino 660 top speed is between 40 and 42 mph. Plus, you may not face all of these problems with your Yamaha Rhino 660. It contains important safety information. Storage . Read and understand all of the labels on your vehicle. The Rhino 660s engine breathes in some serious air in order to operate. Use engine braking to help you go slowly. Any reprinting or unauthorized use without the written permission of. It can happen due to the shift shaft wearing out. Do not use the headlights with the engine turned off for an extended period of time. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. Never go down a hill at high speed. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. 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If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? make sharp, high-speed turns-the vehicle could roll over or go out of control. But like every great vehicle, it also may face some troubles. Clean everything, and the neutral light should work again. Another common problem with the Yamaha Rhino 660 is brake issues. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. If your engine is misfiring, check the spark plugs and clean or replace them as needed. After restarting, make sure that the light is out. Unlike, the 4WD mode, all wheels turn at the same, 1.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch LOCK/4WD. This cargo bed is designed to carry cargo only. (Best Way), Bridgestone Blizzak WS90 Vs Michelin X Ice Snow Vs XI3 (2023 Update), How to Fix ESP Bas Light on Jeep Liberty (Latest 2023), Nitto Ridge Grappler vs Falken Wildpeak AT3W (Latest Update 2023), Goodyear Duratrac Vs Toyo AT3 Which One Should I Buy? Spark plugs can also cause problems in Rhino 660 engines. HOW TO AVOID THE HAZARD. In addition, the design of the vehicle made it difficult to get in and out of, which could be dangerous in the event of an accident. Many owners have reported issues with the Rhinos headlights, taillights, and turn signals. POTENTIAL HAZARD Not wearing the seat belt. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. 2004 by Yamaha Motor Corporation, U.S.A. All rights reserved. 7. . Never turn at excessive speed. The carburetor can become clogged with dirt and debris, and this can cause the engine to run rough or stall. Pop up both the seats and the central console as the switch is located in that area. Suddenly, the engine just left me by shutting off. 2008 Rhino 700 FI YXR70FXGR I. Rhino 660 OverviewII. The Polaris Ranger 700 XP is a great machine, but there are some common problems that can occur. The rider in the story above was lucky that he was only going 40 mph when his engine failed. In this section the manual will also describe specifications for the SxS; torque values; lubrication and seal points; cable and harness routing; and the emission control systems. But if youre interested in them at all, you should know what the common associated problems are especially if youre thinking about the Yamaha Rhino 660. Never hold onto the enclosure except when using the handgrip inside the enclosure. We and our partners use cookies to Store and/or access information on a device. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.