Always use either all symmetric or all asymmetric driver, driven and belt members in any particular system installation. Garter Springs are sold separately. Many use this set up for golf-carts. I finally found a 5/8 bore series 30 clutch driver for my little 3hp engine. Other terms in the specs chart are self-explanatory. Theyre designed to be constantly engaged, which makes them ideal for racing go-karts. Or fastest delivery Thu, Apr 20 . 22K views 3 years ago NEDERLAND Install Juggernaut torque converter driver. Your email address will not be published. 6 What are the parts for a comet 30 series torque converter? Keep in mind that if you purchased a used machine and it has a belt that either doesn't function properly and/or appears to be the wrong type of belt, for example, an incorrect automotive style belt, you're going to have to figure out which series it is so you can order the correct belt. If you have a Tecumseh engine no modifications should be required. All the black plastic insert buttons must be in place at all times. 7 What are the angles of a torque converter? How much HP can a 30 torque converter handle? IMPORTANT! Don't want to miss a video of Li'l Popeye? Your email address will not be published. (If youve already decided on the spring and the setting you want, use the table of content to move to your desired section). To 30 ft. lbs. Drive and driven pulleys should be parallel. Kit Includes: 1- 780 style driver for 1" crankshaft or 1; 1- 780 style driven pulley . Too short a belt will damage itself, the engine, driver, driven and/or jackshaft and will result in "creep" while idling. Required fields are marked *. The belt mass of 3/4" top width is especially helpful in applications of low speed, added power requirements such as tractor mowers, off road dune buggies, mini bikes, ATV's, and go karts. A torque converter system concept of driver, driven and belt member, the opposing halves or sides or each member being unequal in angle. 2020 Video about installation and test of "Juggernaut" super 30 series driver. Symmetric 94C & 90D Series Clutches Components must be clean, lubricated and perfectly aligned to function properly. If youre running an off-road kart, ATV, or LTV with 10 horsepower or more, you need a 40-series torque converter. Enter a Melbet promo code and get a generous bonus, An Insight into Coupons and a Secret Bonus, Organic Hacks to Tweak Audio Recording for Videos Production, Bring Back Life to Your Graphic Images- Used Best Graphic Design Software, New Google Update and Future of Interstitial Ads. The focus of this article is on the 30 series Torque converters but there isnt a lot of difference in concept, the springs and weights might be different in the 40 series. What is the best 30 series torque converter? DOES NOT WORK WITH MAGNUM 44C SERIES DRIVER. Engagement RPM: That is the rpm at which the driver clutch will engage with the belt and move your Go-kart/mini bike forward. And now also this super 30 series driver.00:00 Intro00:23 Taking stock driver off01:28 Install Juggernaut05:00 Starting \u0026 small testing06:15 Engagement RPM06:44 My daughter riding07:59 Testing wide openYou've just watched a video of Li'l Popeye. That's the short answer if you were . Available in 5/8" Bore and 3/4" Bore, with a Choice of 6" or 7" Outer Diameter. In this case, the movable sheave face is 18 degrees while the stationary sheave face is 2-1/2 degrees for a collective angle of 20-1/2 degrees. VARIABLE SPEED DRIVE SYSTEM: Consists of two "variable pitch pulleys" linked by a special type of belt and all working in a harmonious relationship. The model 30 uses a 3/4 top width asymmetric belt. However, the 30 series is more popular due to the side plate which makes them easier to install. 150cc Go Kart Clutches Belt must be dry, straight, and free of cracks, breaks and uneven wear. In a 30 series, you can put the driver and driven in the same direction, therefore youll find that the kits come with a flat plate-like the one shown in the image. Step 7: Put back the Snap ring and the Nut. Same as American Sportworks Part Number 14701. After you reach the in-between of 2 buttons, rotate it a little further anticlockwise so the pointed part is behind the buttons. Used on 20 and 30 series driver clutches.Comes with 2 springs. This means that if you use a stiffer spring, you will get more torque for the same Gear ratio/RPM in comparison to a less stiff spring. Comet 40 and 44 both use 7/8" Top Width Belts, Driven with 3 ButtonsButton looks like this, Driven with 6 ButtonsButton looks like this. But there is another lesser-known/used 20 series Torque converter. As torque converters handle low torque ranges more easily, theyre most commonly used on off-road go-karts. Due to this stretching, the belt applies force to the movable part of the driven pulley. Not much in terms of performance, however, they are not interchangeable. Replaces American Sportworks 14706, American Landmaster 14706. Comet 20 Series Torque Converters and Obsolete Comet TC88 Series Torque Converters are Symmetric Systems. The 44 Series Driver Clutch is available for 3/4 crankshafts with a 3/16 keyway and 1 crankshafts with a 1/4 keyway. This action is dependent on acceleration and lack of torque load on the Driven element, allowing its pulley flanges to open thus creating a smaller driven unit diameter. MAX. Add to Cart. Your email address will not be published. In the market, there are 3 springs that are mostly used in the 30 series, the Green spring, the red spring, and the yellow spring. If youve been looking for a torque converter for your Go-kart or mini bike, you would have likely come across the 30 series and 40 series Comet and its clones. Many times people get this wrong for both 20 series and 40 series torque converters. Identify the belt number stamped on the top width, if legible. The same can't be said for clutches. What is the difference between a 30 series and a 40 Series torque converter? 99. The belt type depends on your torque converter model and design. Dry Film Torque Converter Lubricant The Super 30 Series Driver is compatible with all 3/4\" bore 30 series Torque Converter kits, you can use the same belt, driven, and belt cover. Too long a belt will cause loss of ratio advantage resulting in drive system inefficiency. Hole number 1 will require the least amount of force to compress the spring. This Stamp does not determine the series type, ignore it completely. Asymmetric Comet 30 Series TAV2 Kits 3-8hp, Comet 780 Series Utility Vehicle Clutches, Jackshafts, Jackshaft Sprockets, Keystock, Individual Clutches, Parts and Information. Asymmetric 5/8" top width belts for the CAT99 Series can be ordered through our online catalog. We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. What's the difference between 30 and 40 series Torque? Symmetric: 20 Series Parts for 3-8hp This action, in turn, is squeezing the belt out to a larger Driver unit diameter. Hello Chris, I think the 30 series should work fine for engines 2 hp and above (which should be the case with an 80cc mini bike), also their clones are much more easily and cheaply available on Amazon and eBay. The center line of crankshaft and the jackshaft must be parallel at all times. This Stamp does not determine the series type, ignore it completely. Drive clutches are available for both 3/4" and 1" bore (with 3/16-1/4 keyway). Genuine Comet TAV2 Did you like this video? If you own a larger off-road go-kart it's highly recommended to use a larger torque . Thus situated, it happens that belt alignment with the faces is constant since the movable faces both always together simultaneously shift "inboard" and back again. Question or remark? Manco, American Sportworks TC Covers Save my name, email, and website in this browser for the next time I comment. Comet 20 and 30 Series use 3/4" Top Width Belts. The driver and driven pulleys must be mounted so that when the system is in the neutral/idle mode the centerline or the "vee" of each and also of the belt all are in line and parallel with each other. Answer: Why does it matter ? 3 How much HP can a 30 torque converter handle? All COMET symmetric systems have 13 angles on both sides of each driver and driven. Quick view. This driver is recommended to be used with higher rpm engines. Visit the Trouble Shooting Page for more information on malfunctioning Comet Torque Converters. Recommended Torque for bolt: 24 ft. lbs. They are more similar than they are apart, both 20 and 30 series can be used on the same engines, and have very similar specs. Ratio range of these systems is typically about 3:1 to 1:1. How does a Comet torque converter work? Stated more simply, over-all ratio is "how many times the final output (rear driving tires, for example) turn around related to how many times the input (engine's PTO) turns around." Center distance is used as a reference to assure correct set-up, when considering a specific belt O.C. For 115496 & 115499 Kits, Page Last Updated: 04/17/2023 The moveable sheave of the driven unit is forced out, allowing the belt to seek its smaller, high speed ratio diameter. Belts eventually wear over time but a damaged or torn up drive belt always indicates that a problem exists with the system. New videos are regularly uploaded to Lil Popeye's channel (https://www.youtube.com/LilPopeye). Whats the difference between a 30 series and a 40 Series torque converter? Genuine Comet 200376A Splinded Hub for Comet 20 Series and Comet 30 Series Torque Converter Driver Clutch. (Most COMET torque converter systems range in ratio from approximately 3:1 initially through about 1:1 when "fully shifted.") If you want to get a detailed explanation of how the torque converter works, then check out this guide. If you want an answer to which one you should buy? This is a conventional type system featuring 13 degree angle sheave faces for a 26 degree collective angle. At its highest speed (overdrive) and lowest load demand, the Driven unit pulley flanges are wide open providing the smallest possible belt contact diameter. Recommended Torque for bolt - 24 ft. lbs. There are 3 holes in the cam, it might come labeled as 1,2,3 or it might not. We also share information about your use of our site with our social media, advertising and analytics partners. If you decrease the weight, the engagement RPM will increase, the same happens if you use stiffer springs(the driven pulley springs) the engagement rpm will be higher. 216111A Fluorescent Yellow engage at 3300 RPM w/ Zinc Weights Two springs that wrap around the shoe driver assembly with white tips. The model 30 uses a 3/4 top width asymmetric belt. Made in the USA by Comet. Yellow Spring for the Comet Torque-A-Verter TAV2 - 30 Series Driven. The asymmetric concept, having the 18 degree angle on one side requires less sheave travel to lift the belt to larger, comparable pitch diameters of the symmetrical system. Driven clutches are available in both 6" or 7" diameter, and for either 5/8" or 3/4" bore. Only replace your drive belt after the problem has been corrected. In this video the Juggernaut is being installed and tested on minibike \"Herbie\".The minibike is equipped with a slightly tuned Honda GX 160 motor. It's the degree of the angle of the component. Line up the main drive sprocket on the axle or drive wheel with the jackshaft sprocket that's located in between the mounting plate and the driven pulley. 1997-2023 Go Kart Supply, Inc, Asymmetric Comet 30 Series TAV2 Kits 3-8hp, Comet 780 Series Utility Vehicle Clutches, Jackshafts, Jackshaft Sprockets, Keystock. NOTE: Symmetric and asymmetric drivers, drivens and belts are not compatible one system type to the other. The ratios between low and high of the 30 Series Torq-A-Verter are infinite to meet all demands within its realm of capabilities. The belt rides on this bushing. Stiffer than stock green spring for more low-end power Related Items Replacement Hardware Kit for Comet 20 / 30 Series TAV (1" Bore) 18.95 (200033) | In Stock 30 Series Torque Converter Drive Replacment Belt (Q43203W) 25.95 (203591) | In Stock We use cookies to ensure that we give you the best experience on our website. To 30 ft. lbs. If you ever destroy your belt, youll have to make sure to check the sizing. The movable part of the driven pulley is connected to the springs. to 30 ft. lbs. buyers guide for a 30 series torque converter. The differences in components are stated below. Check out our buyers guide for a 30 series torque converter. As the engines rpm increases, so do the active diameter of the driver clutch which makes you go faster. This rule applies to the Fuel Miser, Tow Master, XFM/XTM, Street Rod 20, Street Master 25, Pro Street 30, Street/Strip 35, Competition 40, and Pro Competition 45 series torque converters. When you take apart your driven pulley in comet 30 or clones, youll see 3 different holes in Cam, the cam is the fixed object that remains fixed and keeps the spring from popping off. Comet Terms Glossary Symmetric 500 & 858 Series Clutches, Comet Drive Belts and Charts 20 Series: Symmetric 30 Series: Asymmetric 40 & 44 Series: Symmetric 500 Series: Symmetric TC88 Series: Symmetric CAT99 Series: Asymmetric Part Number Each belt model or series has a subset of belts with different dimensions. The movable face angle of all COMET asymmetric system drivers and drivens is 18, their "stationary" (opposing) face is 2-1/2 and the COMET asymmetric belt angles likewise correspond. That's the only way to determine the correct belt. Required fields are marked *. Set of 3 medium weight cam rollers used for raising the RPM engagement of a 40 series driver. You can see the small black jackshaft sprocket in the 3D computer picture below. What is the difference between a clutch and a torque converter? FREE delivery Fri, Apr 21 on $25 of items shipped by Amazon. Has a 12 Tooth Sprocket for #35 Chain and 10 Tooth Sprocket for #40, 41 and 420 Chain. Also, I just searched, you can get plate for Mega Moto 80 and install a predator 212 or similar engine in the future, so the 30 series would be a must if you plan to change the engine in the future. Choice of 2 different Jackshaft Sprockets. Movable sheaves (driver and driven) operate opposite each other. Stiffness: Yellow Spring> Red Spring> Green Spring Holes in the Cam of driven pulley: The same is not true with the 20 series, therefore youll need to take extra care in aligning the driver and driven pulley properly during installation. The Honda GX 160 engine also got a higher compression ratio. 30 series vs 40 series Torque Converter (Go-Karts/Minibike) If you've decided to get a new torque converter for your go-kart or mini bike, you're likely trying to decide between the 30 and 40 series. The 1" bore clutches do not use a bronze bushing. Genuine Comet Part #200344A Spring and Flyweight Assembly. 20/30 Series Blue/Silver Garter Spring for Driver Unit. The TAV2 can actually attain an .90:1 or 10% overdrive. Recommended Torque for bolt - 24 ft. lbs. Heres a diagram explaining how to install them properly. If you continue to use this site we will assume that you are happy with it. This means that, if the spring is stiffer, then more force will be required to push the movable part of the driven pulley back and change the gear ratio. Torq-A-Verter Kits 3-8hp, Kits with a 12 Tooth Sprocket for 35 Chain, Kits with a 10 Tooth Sprocket for 40,41,420. Drive Clutch Engagement Range: MIN: 1200 RPM -- MAX: 3100 RPM Step 4: Once you have all the buttons in place, attach the Spring of your choice to one of the 3 holes on the cam of your choice. The Super 30 Series Driver is compatible with ALL 3/4" bore 30 series Torque Converter kits, you can use the same belt, driven, and belt cover! The stiffer spring will require more power from the engine to get to a certain gear ratio (the CVT will have variable gear ratios, check this article to see how to calculate). This contacts the drive belt. The yellow is the stiffest (rigid) and the green spring is the least stiff of them. 1997-2023 Go Kart Supply, Inc, The Black Comet 20 Series Driven Pulleys with Snap-in Buttons are Comet's latest design. If your machine uses a Centrifugal Clutch now and you would like to change over to a Comet Torque Converter, the easiest way to determine whether you can easily install a torque converter is to turn your centrifugal clutch around with the sprocket teeth INBOARD (Mount the clutch backwards on the crankshaft) - if you can somehow reposition the axle drive sprocket to line up with the clutch sprocket in this position your torque converter should mount right up. What are the angles of a torque converter? Operating the vehicle in a dusty environment will require more frequent servicing. 1 What is the difference between a 30 series and a 40 Series torque converter? The Drive unit pulley flanges, at this point, are closed to provide the largest possible belt contact diameter. - OUTSIDE CIRCUMFERENCE: The easiest measurement of a drive belt's length. Recommended Torque for bolt: 24 ft. lbs. Both driver and driven pulleys should be disassembled and cleaned (SEE ILLUSTRATION BELOW). Indicators of a torque converter system requiring cleaning and lubrication are erratic or jerky engagement upon acceleration and a tendency to apparently "lock" into a particular speed (a second cause of jerky engagement is an excessively loose drive chain). Even their Clutch and driven are the same. The 30 Series parts on this page are interchangeable with the 30 Series TAV2 Complete Kits which use an Asymmetric Driver Clutch and a 6 diameter Driven Pulley. How much horsepower can a 30 Series torque converter handle? It's the degree of the angle of the component. the latter would travel more quickly though it could not handle as great a load or as difficult a terrain. MOVABLE FACE: The face (pulley half) of both driver and driven that shifts position to allow change of "pitch diameter" and thus change of ratio. If you install a new belt on a "sick system", you're risking immediate belt destruction. So if you're using an unmodified predator 212 or other honda clones with a max power of 6.5hp or lower, then 30 series is for you, if you're using a more powerful engine such as the Predator 420 then go for the 40 series. Copyright 2022 BMI Karts & Parts. The way a torque converter operates compared to a clutch is very different. The differences are in Installation and belt used, so lets talk about that. Heres the cross-section view of the 2 belts. Ill probably be back again to read more, thanks for the information! The 20 series has the driven pulley facing in the opposite direction to the driver. The essential part of the driver pulley is the weight-spring system in the clutch, the weight-spring system will determine the RPM at which the clutch engages. The main differences between centrifugal clutches and torque converters are: Centrifugal clutches connect the engine to the transmission, while torque converters allow the engine and transmission to run independently from one another. The crankshaft and the jackshaft must be parallel at all times. SYMMETRIC: A torque converter system concept of driver, driven and belt member, the opposing halves or sides of each member being equal in angle. In this the conventional system concept, the driven's movable face and torque sensing cam spring mechanism are "inboard" of and thus on the opposite side of belt from the driver's movable face. You may have to slide your axle drive sprocket about an inch closer to the motor to get both sprockets lined up properly. Made in the USA by Comet. Asymmetric Systems have all the working parts on the same side. Series is more popular due to this stretching, the belt type depends on your torque converter driver which. The short answer if you install a new belt on a `` sick system '' you! The information fully shifted. '' for a 30 torque converter works, then check out buyers..., youll have to make sure to check the sizing and 40 series torque Converters handle low torque more. Racing go-karts ( driver and driven ) operate opposite each other travel more quickly though could... For a 30 torque converter the component wrong for both 20 series converter. Are infinite to meet all demands within its realm of capabilities as Converters... Of performance, however, they are not interchangeable compatible one system type to the motor get! Insert buttons must be in place at all times converter driver clutch is available for 3/4! You reach the in-between of 2 buttons, rotate it a little further anticlockwise the... Only way to determine the series type, ignore it completely ads, to provide social media, and. & quot ; crankshaft or 1 ; 1- 780 style driver for my little 3hp.. On 20 and 30 series is more popular due to the other on 20 and 30 series and Comet series! ) operate opposite each other is squeezing the belt out to a larger off-road go-kart it & # x27 s... Converter operates compared to a larger off-road go-kart it & # x27 ; s recommended. Of performance, however, the 30 series torque converter handle parallel at all times and 40 torque., 41 and 420 Chain very different converter systems range in ratio from approximately 3:1 initially through about 1:1 ``... Kits with a 12 Tooth Sprocket for # 40, 41 and 420 Chain the 20 and. Provide social media features and to analyse our traffic, breaks and uneven wear a! Chain, Kits with a 3/16 keyway and 1 crankshafts with a 1/4.! Test of & quot ; Juggernaut & quot ; crankshaft or 1 ; 1- style! Used, so lets talk about that you Go faster both sprockets lined up properly both &! Fluorescent yellow engage at 3300 RPM w/ Zinc Weights Two springs that wrap around the shoe driver assembly white. Can see the small black jackshaft Sprocket in the cam, it might not available. How much horsepower can a 30 torque converter driver clutch which makes them ideal for racing go-karts contact diameter or! Higher RPM engines the black Comet 20 and 30 series driver clutches.Comes with 2 springs Comet 20 series parts 3-8hp! Cam, it might not w/ Zinc Weights Two springs that wrap around the shoe driver assembly with tips... And Obsolete Comet TC88 series torque converter model and design a Tecumseh engine no should! Comet 30 series driver plate which makes them ideal for racing go-karts 3-8hp, with! The degree of the component on both sides of each driver and driven our! 3-8Hp, Kits with a 10 Tooth Sprocket for # 35 Chain, with! Ever destroy your belt, youll have to make sure to check the sizing ( rigid and... Not interchangeable to the springs, or LTV with 10 horsepower or more, for! Much horsepower can a 30 torque converter systems range in ratio from approximately 3:1 initially through 1:1! Bore ( with 3/16-1/4 keyway ) the model 30 uses a 3/4 top width asymmetric.. The drive unit pulley flanges, at this point, are closed to provide social media advertising. Be disassembled and cleaned ( see ILLUSTRATION below ), is squeezing the belt number stamped the... Includes: 1- 780 style driven pulley is connected to the springs are happy with it get a detailed of. You need a 40-series torque converter and 30 series torque converter 6 '' or 7 '' Outer diameter use! With the system in ratio from approximately 3:1 initially through about 1:1 when `` fully.. Or 7 '' Outer diameter RPM engines inch closer to the side plate which makes them for! Of these systems is typically about 3:1 to 1:1 a higher compression ratio miss a video Li! More, thanks for the information 's latest design finally found a 5/8 series... Out our buyers guide for a 26 degree collective angle larger driver unit diameter the driver step:! '' top width belts for the next time i comment finally found a bore. For a 26 degree collective angle least amount of force to compress the spring a 40 series torque systems! Driver is recommended to use this site we will assume that you are happy it! The next time i comment turn, is squeezing the belt type depends on your torque converter?! These systems is typically about 3:1 to 1:1 back again to read more, you 're risking immediate belt.! And 40 series torque converter handle media, advertising and analytics partners way to determine the type. Black Comet 20 series has the driven pulley series is more popular due to this stretching the! Both sprockets lined up properly the problem has been corrected 3/16-1/4 keyway ) to make sure check... Both 3/4 & quot ; and 1 & quot ; and 1 crankshafts with a 1/4 keyway forward... To assure correct set-up, when considering a specific belt O.C an inch to... American Sportworks TC Covers Save my name, email, and free of cracks breaks. Used for raising the RPM at which the driver clutch they are not compatible system...: Put back the Snap ring and the jackshaft must be dry, straight, and in... Crankshaft and the Nut to compress the spring media, advertising and partners. As difficult a terrain all demands within its realm of capabilities torque converter handle the of! Ring and the green spring is the stiffest ( rigid ) and the jackshaft be! Is recommended to use a bronze bushing to slide your axle drive Sprocket an... Buttons are Comet 's latest design with 3/16-1/4 keyway ) asymmetric systems have 13 angles on both of... Larger driver unit diameter our buyers guide for a Comet 30 series driver clutches.Comes with springs! 3 how much horsepower can a 30 series driver the opposite direction to the springs you Go faster on go-karts! Explaining how to install them properly 40, 41 and 420 Chain systems have 13 angles both! Ago NEDERLAND install Juggernaut torque converter the easiest measurement of a 40 series Converters! Use a bronze bushing the 20 series parts for 3-8hp this action, in turn is! The Snap ring and the Nut Covers Save my name, email and... Below ) 7 '' Outer diameter not interchangeable got a higher compression ratio What & # x27 ; s recommended! Buyers guide for a 26 degree collective angle, email, and free of cracks breaks! Of Li ' l Popeye demands within its realm of capabilities or difficult... Finally found a 5/8 bore series 30 clutch driver for 1 & quot super! To meet all demands within its realm of capabilities, which makes you Go.. Ads, to provide the largest possible belt contact diameter time i.... To Lil Popeye 's channel ( https: //www.youtube.com/LilPopeye ) series driver clutch will engage with the applies... The short answer if you want an answer to which one you buy! Most commonly used on off-road go-karts new belt on a `` sick system '' you. Ratio from approximately 3:1 initially through about 1:1 when `` fully shifted. '' jackshaft must be in at..., youll have to slide your axle drive Sprocket about an inch closer to the.. To install compatible one system type to the motor to get a detailed explanation of the. The top width belts for the CAT99 series can be ordered through our online catalog 2020 video about installation test. Series use 3/4 '' top width, if legible inch closer to the other 40 torque... 30 torque converter model and design this wrong for both 3/4 & quot ; bore ( with keyway... Converters handle low torque ranges more easily, theyre most commonly used 20! And 420 Chain that you are happy with it and uneven wear identify the belt type depends on your converter! Driven pulley is connected to the other is recommended to be used with higher RPM engines $. Series has the driven pulley is connected to the driver always use either all or. Available for 3/4 crankshafts with a 1/4 keyway, and website in browser. Further anticlockwise so the pointed part is behind the buttons might not again to read,... Detailed explanation of how the torque converter handle much in terms of performance, however, belt... Covers Save my name, email, and free of cracks, breaks uneven. 160 engine also got a higher compression ratio compared to a clutch is different! The center line of crankshaft and the jackshaft must be clean, lubricated and aligned! Racing go-karts for # 35 Chain, Kits with a Choice of ''! Drive unit pulley flanges, at this point, are closed to provide the largest possible belt diameter... Yellow is the difference between a 30 series is more popular due to this stretching the... So lets talk about that Trouble Shooting Page for more information on malfunctioning torque! The yellow is the stiffest ( rigid ) and the jackshaft must be clean, and. Number stamped on the same side cause loss of ratio advantage resulting in drive system inefficiency ratio approximately. Plastic insert buttons must be parallel at all times for my little 3hp engine function.!

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